Carbon Fiber Pipe Equipment—Performance Advantages and Processing Technology of Carbon Fiber Pipes

Publication Time:

2022-07-13 13:12

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The main material of carbon fiber tubes is carbon fiber, which has high tensile strength, good flexibility and machinability, especially excellent mechanical properties. Carbon fiber tubes include square tubes, round tubes, and shaped tubes, and the surface can be plain weave, twill weave, etc. Below, let's look at the carbon fiber tube equipment—the performance advantages and processing technology of carbon fiber tubes.

The main material of carbon fiber pipes is carbon fiber, which has high tensile strength, good flexibility and processability, especially excellent mechanical properties. Carbon fiber pipes include square pipes, round pipes, and shaped pipes, and the surface can be divided into plain weave and twill weave. Below, let's look at the performance advantages and processing technology of carbon fiber pipe equipment—carbon fiber pipes.

Carbon Fiber Pipe Equipment

I. Carbon Fiber Pipe Equipment—Performance Advantages of Carbon Fiber Pipes.
Carbon fiber can play an important role in lightweight products and equipment. Its main performance advantages are reflected in the following aspects:
1. Low density and light weight. Carbon fiber reinforced composite structural materials have low density. Carbon fiber pipes are 60% lighter than steel pipes of the same size and 30% lighter than lightweight aluminum alloy pipes. This technological advantage allows carbon fiber pipes to be widely used in aerospace and other industries that require lightweight materials.
2. Excellent impact resistance and fatigue resistance. Carbon fiber products are not deformed by external impact. In addition, the fatigue resistance of carbon fiber pipes is also very good, such as carbon fiber manipulators and carbon fiber rollers. Carbon fiber ensures no deformation during high-speed operation.
3. Corrosion resistance and long service life. Metal pipes have high chemical activity and are prone to rust in the air. Carbon fiber pipes have good corrosion resistance and maintain high stability in acidic, alkaline, and saline environments, allowing for long-term use, ensuring safety, and reducing the frequency of replacements.
4. Good design. Carbon fiber pipes are usually made through winding and molding processes. For some special designs, such as bending and corners, they can be completed through molding, with high overall precision.
II. Carbon Fiber Pipe Equipment—Processing Technology of Carbon Fiber Pipes.
1. Mold making.
First, according to the customer's requirements for the size of the square pipe, the mold is designed, including the tooling requirements after molding, and considers a series of conditions for the size of the carbon fiber square pipe, and determines the reserved tolerance of the pipe thickness as needed. In order to ensure dimensional accuracy, attention should also be paid to bending deformation. If the pipe size is large, high-strength steel molds should be used.
2. Prepreg cutting.
After the mold is designed, the carbon fiber prepreg should be cut according to the size. The unidirectional carbon fiber prepreg should be stacked at 0 and 90 degrees, and the laying method should be determined according to the force of the carbon fiber product.
3. Blank forming.
After the prepreg and mold are completed, the prepreg should be filled. The carbon fiber prepreg is laid layer by layer on the mold, and the prepreg is compacted to ensure that the resin flows into the mold after the mold is closed. The tighter the internal structure of the carbon fiber, the better the performance of the finished product. When installing the mold, a release agent should be used to facilitate demolding.
4. Heating and curing.
After the mold is completed, the carbon fiber blank is placed on the hot press, and the carbon fiber square pipe is cured under the action of temperature and pressure. During the manufacturing process, attention should be paid to the changes in the forming temperature and time parameters. The manufacturing of carbon fiber square pipes is closely related to temperature, pressure, and time. After molding, pressure and temperature are maintained.
5. Demolding is complete.

The carbon fiber square pipe can be taken out by the demolding system equipment. After demolding, the data is put into the molding machine. After demolding, the mold needs to be cleaned before the above steps can be repeated.

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