High-temperature resistance - carbon fiber composite materials open the "golden key" to new applications

At the one-year countdown event to the 2022 Beijing Winter Olympics, a carbon fiber torch attracted attention. This torch, named "Flying", uses high-temperature resistant carbon fiber material for its outer shell, and its combustion chamber is also primarily made of carbon fiber.

At the one-year countdown event for the 2022 Beijing Winter Olympics, a carbon fiber torch attracted attention. This torch, named "Flying", uses a high-temperature resistant carbon fiber material for its outer shell, and the torch's combustion chamber is also primarily made of carbon fiber.

According to the organizers, this torch perfectly embodies the characteristics of being "light, strong, and beautiful." First, compared to aluminum alloy of the same volume, carbon fiber composite material is at least one-fifth lighter, reducing the burden on the torchbearers; second, because carbon fiber composite material has high strength, corrosion resistance, fatigue resistance, and a long service life, it is more "robust" and reliable than metal torches; third, carbon fiber composite material has multiple application forms, and the material layout is designable. This torch uses three-dimensional weaving technology to form a beautiful, complex-shaped whole. It is worth mentioning that this material also allows the torch to withstand hydrogen combustion temperatures above 800℃.

With the performance advantages of carbon fiber composite materials receiving increasing attention, different industries have higher application requirements. For example, transportation tools such as aircraft, rail transit, and automobiles urgently need to replace traditional metals with carbon fiber composite materials to achieve lightweight and low-carbon environmental protection goals. Industrial machinery and equipment are also actively utilizing the special advantages of carbon fiber composite materials to achieve high-efficiency and low-energy consumption industrial upgrades. However, ordinary epoxy resin-based carbon fiber composite materials cannot withstand excessively high operating temperatures, which is also a bottleneck for the application of carbon fiber composite materials in many specific industries.

Therefore, the "high-temperature resistance" and "flame retardancy" of carbon fiber composite materials were set as key research topics. Through close cooperation with resin manufacturers and university research teams, on the one hand, modification experiments were conducted on carbon fiber composite materials, adding solvents with "high-temperature resistance" and "flame retardant" effects, and supplemented by special preparation methods, so that component products made using this type of carbon fiber composite material can be used normally in working environments above 300℃. The reinforced high-temperature carbon fiber composite material can even withstand short-term high-temperature operations up to 1000℃, meeting the specific needs of aerospace and military industries. On the other hand, a large amount of funding and scientific research strength has been invested to overcome the melting problem between high-performance thermoplastic resin and continuous carbon fiber. Using high-performance engineering plastics such as PPS, PEEK, and PA6 as the matrix, drawing on the advantages of both the reinforcing agent and the resin matrix, a thermoplastic carbon fiber composite material with stronger "high-temperature resistance" and "wear resistance" is formed, providing new material choices for industrial development and equipment upgrades.

Of course, the charm and advantages of composite materials lie in their endless variability and designability. For high-temperature resistant carbon fiber composite materials, the composition and proportion of the composite material must be adjusted according to the customer's actual needs and specific application environment. In the forming and manufacturing process of the product, any detailed technical parameter may have a significant impact on the performance of the finished product. Therefore, "high-temperature resistance" is not simply a performance characteristic; it is only one of the prerequisites for carbon fiber composite materials to enter a wider range of applications.

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