What are the advantages of using carbon fiber mechanics in robotics?

Publication Time:

2023-02-08 13:03

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What are the advantages of using carbon fiber mechanics in robots? The robotic arm is one of the main components of a robot that performs operational tasks. Its main function is to accurately receive instructions and accurately locate a point in three-dimensional (or two-dimensional) space during interaction with the environment, in order to perform standardized operations. As one of the widely used automatic mechanical devices in the field of robotics, robotic arms play an important role in industrial manufacturing, medical, civil, military, transportation and logistics, space exploration and other fields. More and more new robotic arms are beginning to use carbon fiber mechanics.

What are the advantages of using carbon fiber mechanics in robots?

Carbon Fiber Mechanics

The robotic arm is one of the main components of a robot for performing operational tasks. Its main function is to accurately receive instructions and accurately locate a point in three-dimensional (or two-dimensional) space during interaction with the environment for standardized operations. As one of the widely used automatic mechanical devices in the field of robotics, robotic arms play an important role in industrial manufacturing, medical, civil, military, transportation and logistics, and space exploration. More and more new robotic arms are beginning to use carbon fiber mechanics. What are the “advantages” of this new material, which is many times more expensive than metal materials? Why do robotic arm designers choose carbon fiber mechanics? The self-weight of the manipulator should be as light as possible. The lighter the robotic arm, the smaller its moment of inertia. Through lightweight design, the power-to-weight ratio of the robotic arm can be optimized, and the selection of lightweight materials is also an important way to achieve lightweight robotic arms. The density of carbon fiber mechanics is only one-third that of steel, and it is about 30% lighter than aluminum alloy. The light self-weight means that the robotic arm requires less energy to operate, and it is lighter and faster. Even if the energy consumption is only slightly lower, or the production efficiency is slightly improved, the impact of this is huge in long-cycle and batch work.

While achieving light self-weight, the robotic arm should also ensure that it has sufficient load-carrying capacity. The basic weight that the robot arm must bear includes the weight of the arm itself and the large weight of the workpiece grasped by its gripper. The specific strength and specific modulus of carbon fiber mechanics are higher than steel, and its tensile strength is generally above 3500Mpa and is 7-9 times that of steel. Zhisang New Materials is a retractable carbon fiber robotic arm configured for tunnel detection robots. Its arm thickness is only 5 mm, with a diameter of 18 cm, but it can carry 100 kilograms of instruments and equipment. This high bearing performance makes it possible for the robot to develop multiple functions.

Carbon fiber mechanics has a very small coefficient of thermal expansion and small creep, and can adapt to working environments with large temperature differences. The rectangular retractable robotic arm tube equipped by Zhisang New Materials for electric patrol robots not only reduces self-weight and energy consumption, but also increases the working cycle by several times. It has stable performance in harsh weather environments such as severe cold and high temperature, and can accurately and quickly complete instructions. This is also an important reason for the design and optimization of carbon fiber mechanics in many specific working environments of robots. Carbon fiber mechanics has good fatigue resistance. Components made of this advanced composite material have a long service life and low maintenance or update frequency. Based on years of practical experience, Zhisang New Materials emphasizes that in order to fully exert the fatigue resistance of carbon fiber mechanics, basic design and manufacturing should be started, because the actual fatigue resistance of carbon fiber mechanics robotic arms often depends on the design from the perspective of the composite material layer direction and load direction. Therefore, when using carbon fiber mechanics to manufacture robotic arms, it is necessary to design a special manufacturing scheme according to the load and actual working conditions of the robotic arm.

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