The role of carbon fiber machinery in mechanical manufacturing

The Role of Carbon Fiber Machinery in Mechanical Manufacturing In recent years, a series of carbon fiber mechanical products such as carbon fiber laptops, carbon fiber bicycles, and carbon fiber tennis rackets have entered the homes of ordinary people, making "carbon fiber machinery" one of the new materials familiar to people. In addition to frequently appearing in daily necessities, carbon fiber machinery is also used in high-tech industries such as automobiles, aviation, aerospace, shipbuilding, and energy. It can be said that carbon fiber machinery can be found in almost all military and civilian fields. This issue will unveil the mystery of carbon fiber machinery manufacturing.

The Role of Carbon Fiber Machinery in Mechanical Manufacturing

 Carbon Fiber Machinery

In recent years, a series of carbon fiber mechanical products such as carbon fiber laptops, carbon fiber bicycles, and carbon fiber tennis rackets have entered the homes of ordinary people, making “carbon fiber machinery” one of the familiar new materials. In addition to frequently appearing in daily necessities, carbon fiber machinery is also used in high-tech industries such as automobiles, aviation, aerospace, shipbuilding, and energy. It can be said that carbon fiber machinery can be found in almost all military and civilian fields. This question will unveil the mystery of carbon fiber machinery manufacturing.

Before answering this question, let's first understand what carbon fiber machinery is. As the name suggests, carbon fiber machinery is composed of fibers made of carbon elements, with a carbon content exceeding 90% 。Microscopically, the structure of carbon fiber machinery is somewhat similar to that of graphite, which is composed of layered carbon flake crystals. These carbon flake crystals have a name called graphene. It is only one atom thick, and the carbon atoms in the plane are arranged in a hexagonal pattern, similar to the shape of a honeycomb. This unique atomic arrangement makes graphene a strong and tough material. In graphite, these carbon layered crystals are stacked regularly; however, in carbon fiber machinery, these carbon flake crystals are not always so regular, and sometimes carbon flake crystals may intersect each other.

The microstructure of carbon fiber gives it many excellent properties. While maintaining low density, high axial strength and Young's modulus can be obtained. At the same time, carbon fiber has good high-temperature resistance, fatigue resistance, and corrosion resistance, as well as good electrical conductivity and thermal conductivity. These excellent properties are the premise for ensuring its application in various fields.

Although carbon fiber is mainly composed of carbon, its microstructure is also very close to graphite; however, so far, people cannot directly use carbon or graphite to produce carbon fiber. They can only use some carbon-containing organic fiber raw materials, combining organic fibers and plastic resins to produce carbon fiber.

Organic fibers used to prepare carbon fibers mainly include polyacrylonitrile fibers, pitch fibers, viscose fibers, or phenolic fibers, among which polyacrylonitrile fibers and pitch carbon fibers are widely used. Choosing different organic fibers as raw materials will have different requirements for specific process parameters, and the performance of the prepared carbon fibers will also have certain differences. However, in this process, fiber spinning, thermal stabilization (preoxidation), oxidation, and carbonization are usually required, accompanied by chemical changes such as dehydrogenation, cyclization, preoxidation, oxidation, and deoxidation. After these processes, we can obtain carbon fiber precursors.

However, the preparation of the precursor does not mean the end of the carbon fiber preparation process. After the precursor is prepared, it also needs to go through the sizing and curing process. Sizing is the process of mixing the precursor with epoxy resin. Many methods are used in the sizing process. Carbon fibers can be immersed in epoxy resin by an automatic casting machine, or epoxy resin and other polymers can be manually mixed with carbon fibers. After adjusting the size, you need to perform a step, namely fixing the call. The curing process is usually heated or the epoxy resin is pressurized in a vacuum. Curing mainly hardens the epoxy resin-coated carbon fibers; in addition, during the curing process, carbon fibers may undergo chemical reactions, producing non-carbon substances in the precursor material, which will lead to stronger agglomeration force between fiber particles. At this time, the carbon fiber product is ready.

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