Introduction to the mature applications of carbon fiber composite materials in various industries

Publication Time:

2021-06-30 15:16

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China is a major consumer of carbon fiber, but has long been subject to foreign technological blockade and control, and currently still relies heavily on imports. Currently, the application of carbon fiber in China's sports and leisure field accounts for about 60%, the industrial field accounts for 33%, and aerospace accounts for about 7%. Therefore, in the strategic emerging industries that China is vigorously promoting, it is clearly pointed out that the industrialization of carbon fiber varieties is a key direction of national support.

Introduction to the mature applications of carbon fiber composite materials in various industries

China is a major consumer of carbon fiber, but has long been subject to foreign technological blockade and control, and currently still relies heavily on imports for carbon fiber. Currently, the application of carbon fiber in China's sports and leisure field accounts for about 60%, the industrial field accounts for 33%, and aerospace accounts for about 7%. Therefore, in the strategic emerging industries that China is vigorously promoting, it is clearly pointed out that the industrialization of carbon fiber varieties is a key direction of national support.

1. Applications in the wind power generation industry

Wind power generation is the fastest-growing sector of the world's renewable energy, and wind turbine blades are widely considered to be the most important growth market for high-performance carbon fiber. Especially for manufacturing the blades needed for ultra-large wind turbines, light, strong, stiff, and high-performance carbon fiber composite materials must be used to ensure structural strength while avoiding large deformations or even impacts on the wind turbine supports under wind load.

2. Applications in the sports and leisure field

China is a major producer of carbon fiber composite sports goods, producing over 60% of the world's carbon fiber golf clubs, various rackets, fishing rods, and bicycles. High-end sports goods, especially those used in professional competitions, such as racing cars, racing boats, and various rackets used in competitions, due to their emphasis on safety, high strength, and lightweight design, mostly use high-performance carbon fiber in their manufacturing.

3. Applications in the automotive industry

Today's automotive design follows four basic requirements: safety, comfort, energy saving, and environmental protection. Carbon fiber composite materials can be said to be indispensable structural materials for new energy vehicles. Using carbon fiber composite materials to replace metal materials can improve vehicle performance and achieve effective lightweighting and energy saving and emission reduction.

Carbon fiber composite materials can be used in automotive structures, coverings, interiors, and bodies, achieving a weight reduction of 30-60%. High-performance carbon fiber composite materials have high tensile strength and interlaminar shear strength, and excellent interface structure and performance, therefore, have huge application potential in the automotive field, especially in new energy vehicles.

Currently, as some automakers have launched cars using carbon fiber composite materials, this has greatly accelerated the application of carbon fiber in the automotive industry, especially in electric vehicles, hybrid vehicles, and CNG vehicles and other new energy vehicles.

4. Applications in the medical field

High-end medical equipment pays great attention to the quality, hygiene, reliability, and precision of the raw materials used. Medical devices made of carbon fiber materials have the characteristics of light weight, high stability, high strength, and fracture resistance, and have a low X-ray absorption level, which can protect patients from X-ray damage.

At the same time, carbon fiber materials can also be used in X-ray tabletops, arms, and head fixators, and other layered structural components made of special load-bearing foam. Patient supports using such components can withstand loads up to 1.2 tons, far exceeding the load-bearing capacity of ordinary supports. A carbon fiber medical bed board produced by Nuon Composite Materials for a large domestic medical equipment company can carry a weight of about 200kg and has passed fatigue resistance tests. This carbon fiber medical bed board has been officially put into mass production.

China has a large demand for carbon fiber, but due to foreign technological blockade, domestic carbon fiber production capacity is low and cannot meet the huge domestic market demand. Most domestic carbon fiber products are still of medium and low grade, with high costs, high energy consumption, and unstable quality, and are at a significant disadvantage in market competition. However, with the joint efforts of many new materials professionals, domestic carbon fiber will eventually catch up with advanced foreign carbon fiber technology.

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